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Articles
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New Billion-Dollar
Crop
Popular Mechanics, February 1938, p. 238 ff.
AMERICAN farmers
are promised a new cash crop with an annual value of several hundred
million dollars, all because a machine has been invented which solves
a problem more than 6,000 years old. It is hemp, a crop that will not
compete with other American products. Instead, it will displace imports
of raw material and manufactured products produced by underpaid coolie
and peasant labor and it will provide thousands of jobs for American
workers throughout the land.
The machine which
makes this possible is designed for removing the fiber-bearing cortex
from the rest of the stalk, making hemp fiber available for use without
a prohibitive amount of human labor.
Hemp is the standard
fiber of the world. It has great tensile strength and durability. It
is used to produce more than 5,000 textile products, ranging from rope
to fine laces, and the woody "hurds" remaining after the fiber has been
removed contain more than seventy-seven per cent cellulose, and can
be used to produce more than 25,000 products, ranging from dynamite
to Cellophane.
Machines now in
service in Texas, Illinois, Minnesota and other states are producing
fiber at a manufacturing cost of half a cent a pound, and are finding
a profitable market for the rest of the stalk. Machine operators are
making a good profit in competition with coolie-produced foreign fiber
while paying farmers fifteen dollars a ton for hemp as it comes from
the field.
From the farmers'
point of view, hemp is an easy crop to grow and will yield from three
to six tons per acre on any land that will grow corn, wheat, or oats.
It has a short growing season, so that it can be planted after other
crops are in. It can be grown in any state of the union. The long roots
penetrate and break the soil to leave it in perfect condition for the
next year's crop. The dense shock of leaves, eight to twelve feet above
the ground, chokes out weeds. Two successive crops are enough to reclaim
land that has been abandoned because of Canadian thistles or quack grass.
Under old methods,
hemp was cut and allowed to lie in the fields for weeks until it "retted"
enough so the fibers could be pulled off by hand. Retting is simply
rotting as a result of dew, rain and bacterial action. Machines were
developed to separate the fibers mechanically after retting was complete,
but the cost was high, the loss of fiber great, and the quality of fiber
comparatively low.
With the new machine,
known as a decorticator, hemp is cut with a slightly modified grain
binder. It is delivered to the machine where an automatic chain conveyor
feeds it to the breaking arms at the rate of two or three tons per hour.
The hurds are broken into fine pieces which drop into the hopper, from
where they are delivered by blower to a baler or to truck or freight
car for loose shipment. The fiber comes from the other end of the machine,
ready for baling.
From this point
on almost anything can happen. The raw fiber can be used to produce
strong twine or rope, woven into burlap, used for carpet warp or linoleum
backing or it may be bleached and refined, with resinous by-products
of high commercial value. It can, in fact, be used to replace the foreign
fibers which now flood our markets.
Thousands of tons
of hemp hurds are used every year by one large powder company for the
manufacture of dynamite and TNT. A large paper company, which has been
paying more than a million dollars a year in duties on foreign-made
cigarette papers, now is manufacturing these papers from American hemp
grown in Minnesota. A new factory in Illinois is producing fine bond
papers from hemp. The natural materials in hemp make it an economical
source of pulp for any grade of paper manufactured, and the high percentage
of alpha cellulose promises an unlimited supply of raw material for
the thousands of cellulose products our chemists have developed.
It is generally
believed that all linen is produced from flax. Actually, the majority
comes from hemp - authorities estimate that more than half of our imported
linen fabrics are manufactured from hemp fiber. Another misconception
is that burlap is made from hemp. Actually, its source is usually jute,
and practically all of the burlap we use is woven by laborers in India
who receive only four cents a day. Binder twine is usually made from
sisal which comes from Yucatan and East Africa.
All of these products,
now imported, can be produced from home-grown hemp. Fish nets, bow strings,
canvas, strong rope, overalls, damask tablecloths, fine linen garments,
towels, bed linen and thousands of other everyday items can be grown
on American farms. Our imports of foreign fabrics and fibers average
about $200,000,000 per year; in raw fibers alone we imported over $50,000,000
in the first six months of 1937. All of this income can be made available
for Americans.
The paper industry
offers even greater possibilities. As an industry it amounts to over
$1,000,000,000 a year, and of that eighty per cent is imported. But
hemp will produce every grade of paper, and government figures estimate
that 10,000 acres devoted to hemp will produce as much paper as 40,000
acres of average pulp land.
One obstacle in
the onward march of hemp is the reluctance of farmers to try new crops.
The problem is complicated by the need for proper equipment a reasonable
distance from the farm. The machine cannot be operated profitably unless
there is enough acreage within driving range and farmers cannot find
a profitable market unless there is machinery to handle the crop. Another
obstacle is that the blossom of the female hemp plant contains marijuana,
a narcotic, and it is impossible to grow hemp without producing the
blossom. Federal regulations now being drawn up require registration
of hemp growers, and tentative proposals for preventing narcotic production
are rather stringent.
However, the connection
of hemp as a crop and marijuana seems to be exaggerated. The drug is
usually produced from wild hemp or locoweed which can be found on vacant
lots and along railroad tracks in every state. If federal regulations
can be drawn to protect the public without preventing the legitimate
culture of hemp, this new crop can add immeasurably to American agriculture
and industry.
Popular
Mechanics Magazine can furnish the name and address of the maker of,
or dealer in, any article described in its pages. If you wish this information,
write to the Bureau of Information, inclosing a stamped, self-addressed
envelope.
[Caption 1:]
Top, sailing
the seas with sails and rope made of hemp. Bottom, hemp fiber being
delivered from machine for baling. Pile of pulverized hurds beside machine
is seventy-seven percent cellulose.
[Caption 2:]
Top, Modern
version of linen duster made from hemp. Bottom, harvesting hemp with
a grain binder. Hemp grows luxuriously in Texas.
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